Details:
  • Production robots cell with two side by side windows, mounted on a monobloc frame, for easy forklift access.
  • Panasonic VR5CII integrated robotic welder with one year warranty, 350 AMP power supply with three year warranty, 350 AMP air-cooled torch
  • Electrical control panel including Allen Bradley 504 processor, color Allen Bradley 600 panel view.
  • Works with four sensors on each side.
  • Works with pneumatic one stage clamping plus eject and two stage clamping plus eject fixtures.
  • More complex fixtures might require additional PLC and panel view programming, additional hardware, additional sensors, not included in price.
  • Safety features include: dual light curtain, sliding doors or curtains for operator protection, access doors with redundant safety plugs, JOKAB safety relay, dual touch sensing palm buttons for each side.
  • Auto mode system recovery.
  • TCP (tool center point) fixture, 15 mm gauge, pneumatic wire cutter.
  • Quick tool (TCP) recalibration function allows fast recovery in case welding torch has been distorted after collision. This allows production personnel to distinguish between robot and torch position distortion or part fit-up and tooling problems.
  • Tip change, nozzle-cleaning position within the reach of operator, automatic or called from teach pendant, no access inside fenced perimeter necessary.
  • Tip exchange monitoring function, panel view indicates tip change required.
  • Robot records arc on time.
  • Status of pneumatic clamps, sensors, work conditions clearly indicated on the panel view, yellow if normal condition, red in case of fault.
  • Fault-finding facilitated by panel view diagnostic messages.
  • Pneumatic remote I/O valves eliminates excessive wiring between fixtures and electrical panel.
  • 30 KVA, 600/ 208 V, 3 phase transformer.
  • Neon lights for each fixture.
  • Home position return of clamps and doors when power is off.
  • Cell complies with robotic safety standards and has Ontario Hydro Approval.
  • For your convenience, we attach laminated labels indicating the part numbers of the consumables and useful key strokes.
Options:
  • Doors open to left and right to allow forklift access to quick fixture changes; accepts multiple welding fixture interchanges.
  • Each fixture equipped with dowel pins, quick air, and electrical coupling allowing automatic tool recognition.
  • Touchless magnetic tip cleaning station.
  • Cells are available with access doors on left or right hand side.
  • Choice of yellow, blue, or black paint colour.